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AI for Oil & Gas Safety. Process safety intelligence at scale.

Oil and gas operations face extreme safety stakes: remote locations, multilingual contract crews, process safety risks, and complex regulatory requirements. AI brings intelligence to every level of your safety program.

Why Oil & Gas Safety Needs AI

High-consequence failures, diverse contract crews, and complex regulatory environments demand intelligence that manual processes cannot deliver.

Remote locations make centralized safety management difficult. Sites are spread across geographies with limited connectivity and oversight.
Contract crews with diverse languages cycle through during turnarounds and shutdowns. Hundreds of contractors performing high-hazard work simultaneously creates concentrated risk.
Process safety risks carry catastrophic potential. A single failure in containment, isolation, or monitoring can lead to fires, explosions, or toxic releases.
Complex regulatory requirements (OSHA PSM, API standards, state-specific regulations) demand consistent compliance documentation across all operations.
Turnarounds and shutdowns concentrate risk. The most dangerous work happens in the shortest timeframes with the most unfamiliar crews.

Common Oil & Gas Safety Challenges

Oil and gas operations face high-consequence hazards that demand systematic detection, investigation, and prevention.

Process Leaks & Releases

Hydrocarbon releases, gas leaks, and process upsets that can escalate to fires or explosions. Early detection and rapid response are critical to preventing catastrophic events.

Confined Space Incidents

Vessel entry, tank cleaning, and maintenance in enclosed spaces with atmospheric hazards. Permit-required confined spaces demand rigorous procedural compliance.

H2S Exposure

Hydrogen sulfide is a constant threat in oil and gas operations. Colorless and deadly at low concentrations, H2S exposure events require immediate investigation and pattern analysis.

Turnaround Injuries

Planned shutdowns concentrate hundreds of contractors performing high-hazard work (scaffolding, hot work, confined space entry, heavy lifts) in compressed timeframes.

Permit-to-Work Violations

Hot work permits, confined space permits, and isolation certificates require strict procedural compliance. Violations often precede serious incidents.

Cross-Site Equipment Failures

Similar equipment across multiple sites can share failure modes. A valve failure at one refinery may indicate risk at every facility running the same equipment.

How AI Transforms Oil & Gas Safety

AI brings process safety intelligence to every level of your operations, from frontline conversational reporting to cross-site pattern analysis.

Conversational Capture

Contract crews describe safety reports in plain language, with photos, without stopping work. AI classifies and creates structured records instantly, no forms, no lost reports during turnarounds. Voice-first capture, and reporting in a crew member’s own language (Spanish, Tagalog, Hindi, and more), are on our near-term roadmap.

Process Safety Investigation

AI-powered root cause analysis for process safety events. Automated 5 Whys, Fishbone, and Fault Tree analyses cross-reference similar events across your operations history to identify systemic causes.

Cross-Site Pattern Analysis

AI correlates incidents, near-misses, and observations across all sites to surface shared failure modes. A corrosion finding at one facility triggers pattern-matching across your entire portfolio.

Permit-to-Work Management

AI monitors permit compliance, flags incomplete isolations, and tracks permit conditions in real time. Automated verification ensures hot work, confined space, and excavation permits meet all requirements.

The welder saw corrosion. The system saw a pattern across three sites.

Illustrative scenario. Capture in a worker’s own language is on our near-term roadmap.

A Spanish-speaking contract welder spots corrosion on a pipe flange during a turnaround. Speaks into his phone. Intero transcribes, classifies the hazard, creates a record, and cross-references 3 similar findings across 2 other sites, all before the foreman finishes his next toolbox talk.

Voice report captured
Hazard classified: pipe corrosion
3 similar findings across 2 sites
CAPA created & assigned

See how AI works across your oil & gas operations

Walk through a live scenario using your site's process safety hazards and your regulatory requirements.